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Carbon Dioxide System

    Fighting fire with carbon dioxide

    Extinguishing with carbon dioxide (CO2) is achieved by displacing the oxygen from a fire source quickly – and thus starving the fire. The high heat binding capacity of the carbon dioxide causes the withdrawal of energy from the source of the fire, which enhances the extinguishing effect.

    Carbon dioxide extinguishing systems, due to their special extinguishing agent properties, feature advantages over other inert gas extinguishing systems.

    Even freestanding objects in a room can be protected. The liquefied carbon dioxide forms a thick extinguishing gas cloud in the flooding zone. Special local application nozzles put the extinguishing agent precisely at the object to be protected.

    Viking offers different systems:

    • CO2 LP – Low Pressure System
    • CO2 HP – High Pressure System
    • CO2 HP LCP – High Pressure System with Low Control Pressure

    Personal safety

    The extinguishing process with carbon dioxide reduces the oxygen in the air in the protected zone significantly below the natural level of 21 percent by volume. Carbon dioxide in concentrations that can extinguish fires can be harmful to life, and therefore special safety measures are installed.

    The extinguishing process will not start until after a predetermined warning time, so that there is sufficient time to leave the room. All warning components are provided two-fold and are connected to different power sources.

    CO2 HP LCP system illustration (simplified)

    1 CO2 HP LCP supply system
    2 Pilot cylinders
    3 Time delay device
    4 Operation / reserve change-over
    5 Zone control and disabling device
    6 Selector valves
    7 Fire detection and control panel
    8 Pneumatic horn
    9 Illuminated warning signal
    10 Manual release
    11 Room protection nozzle
    12 Fire detector
    13 Pressure relief flap
    14 Sounder/Beacon
    15 Local application nozzle ED
    16 Dive pool

    Legend

    1 CO2 HP LCP supply system

    Cylinders for operation and reserve

    2 Pilot cylinders

    for operation and reserve

    3 Time delay device
    4 Operation / reserve change-over
    5 Zone control and disabling device
    6 Selector valves
    7 Fire detection and control panel

    Clunid DCP-1

    8 Pneumatic horn
    9 Illuminated warning signal
    10 Manual release
    11 Room protection nozzle
    12 Fire detector
    13 Pressure relief flap
    14 Sounder/Beacon

    Acoustic and optical notification device

    15 Local application nozzle ED
    16 Dive pool

    Storage and supply of extinguishing agent

    The carbon dioxide is supplied in high-pressure cylinders or low-pressure vessels. The optimum supply method depends on the quantity of gas required and the individual situation.

    The high-pressure steel cylinders are consolidated into one cylinder bank at the installation location in special frames with independent suspension. Arranged in one or more rows, surprisingly large supplies of gas can be stored in a very small space.

    The special frames can easily be adapted for extended protection zones or quick replacement of individual cylinders. Each cylinder suspension is also a weighing unit, which automatically indicates minimal leakage of extinguishing agent. Alternatively, the cylinders can be installed without a weighing device if the AHJ (authority having jurisdiction) agrees to it.

    If large quantities of extinguishing agent are needed for the overall safety concept, a low-pressure vessel is recommended – especially on grounds of economy. The liquefied carbon dioxide is stored in this vessel at a temperate of approx.–20 °C and at an operating pressure of approx. 20 bar. A cooling unit provides a constant low temperature. The operating costs are minimized by an optimum insulation design. The supply vessel is mounted on a calibratable electronic weighing unit, which constantly displays the actual weight and therefore any potential loss of gas due to leaks.

    Storage vessel of a CO2 low pressure gas extinguishing system

    Functional readiness and operational safety

    Neuralgic functions and components of the extinguishing system, such as the gas quantity, shutoff, release and distribution units, are monitored to ensure the constant functional readiness of the CO2 extinguishing system.

    The required quantity of extinguishing agent depends on the volume and surface of the protection zone, the quality (e.g. gas impermeability) and the type of assets to be protected. The size of the pipe network and the location of the extinguishing nozzles are based on the risk area, while the extinguishing nozzles themselves are evenly distributed throughout the entire flooding zone.

    For the protection of special facilities, the nozzles are installed directly within the object, such as in electric switching cabinets, false floors for cables or machine tools.

    If several flooding zones are connected to a common extinguishing agent supply, the gas is released for each zone via selector valves.

    Con­trol and mon­it­or­ing of the car­bon di­ox­ide ex­tin­guish­ing sys­tems is provided via a fire de­tec­tion sys­tem. Fire de­tect­ors mon­itor the pro­tec­ted zone. If the sys­tem de­tects smoke or an ex­cess­ive rise in tem­per­at­ure or flames, a fire de­tec­tion con­trol panel such as the Clunid DCP-1 ini­ti­ates the ex­tin­guish­ing pro­cess.

    CO2 system release | Gas extinguishing nozzle in action

    Applications

    Typical areas of application for CO2 systems are:

    • Rolling mills
    • Turbines, transformers and substations
    • Warehouses for hazardous materials
    • Machine tools and special metal processing systems
    • Paint and varnish manufacturing and processing areas
    • Painting and powdercoating booths (ESTA)
    • Hydraulic systems
    • False floors and cable shafts
    • Silos and dust filters
    • Printing machines
    • Engine test benches and ship engine compartments
    • Switching and control systems

    Red power-coated pipe leaving coating booth

    Image source: Minimax-Viking, Michael Kromat | Viking S.A.